Machine Specs

Mahler Industries utilizes Mazak CNC machines to realize its’ customers requirements. Mazak equipment has proven extremely strong, reliable and accurate, thus allowing Mahler to help ensure consistent quality and punctual delivery. Mahler Industries also utilizes Mitutoyo quality control equipment. The centerpiece of Mahler’s QC equipment is it’s Mitutoyo CNC coordinate measuring machine. Below is a descriptive list of our CNC Machinery.

7 Axis live tooling CNC with full subspindle

1 Integrex i-300

  • Max swing: 25.9"
  • Max machining dia: 25.9"
  • Max machining length: 39.8"
  • X Axis Travel 24.21”
  • Y Axis Travel 9.84”
  • Z Axis Travel 42.4”
  • B Axis Travel 240º
  • Chuck Size: 12"
  • Main Spindle 4000 RPM
  • Main Spindle Bore ø3.15”
  • Milling Spindle 12,000 RPM 35 HP
  • Milling capability: Endmilling: 3.94” Drilling 1.18” Tapping: M27 x 2

1 Integrex 300-3s

  • Max swing: ø30
  • Max machining dia: ø30
  • Max machining length: 60"
  • X Axis Travel 24.8”
  • Y Axis Travel 9.06”
  • Z Axis Travel 62.41”
  • B Axis Travel 225º
  • C Axis Travel 360º
  • Chuck Size: 12"
  • Main Spindle 4000 RPM
  • Main Spindle Bore ø3.46”
  • Milling Spindle 12,000 RPM 35 HP
  • Milling capability: Endmilling: 3.94” Drilling 1.18” Tapping: M27 x 2

Horizontal CNC Machining Centers

1 Mazak PFH-5800 Horizontal Machining Center

  • X Axis Travel 27.95"
  • Y Axis Travel 24.02"
  • Z Axis Travel 25.98"
  • Max. Table load 1100 lbs.
  • Max. Work piece height 27.6”
  • Max. Work piece diameter 28.7”
  • Max. tool length 14.1”
  • UniDirectional Positioning Accuracy: +/-.00012
  • UniDirectional Repeatability: +/-.00004
  • Index Table Positioning Accuracy: +/2.5 Arc seconds
  • Index Table Repeatability: +/1.0 Arc seconds
  • Pallet size 19.68" x 19.68"

1 Mazak FH-5800 Horizontal Machining Center

  • X Axis Travel 27.95"
  • Y Axis Travel 24.02"
  • Z Axis Travel 25.98"
  • Max table load 1100 lbs
  • Max work piece height 27.6"
  • Max work piece diameter 28.7"
  • Max tool length 14.1"
  • UniDirectional Positioning Accuracy: +/-.00012
  • UniDirectional Repeatability : +/-.00004
  • Index Table Positioning Accuracy: +/-2.5 Arc Seconds
  • Index Table Repeatability: +/-1.0 Arc Seconds
  • 12000 RPM

CNC VERTICAL Machining Centers

1 Mazak VC500A-5X Mazatrol Smoothx Control

  • 30 HP
  • Cat 40 taper
  • 60 tool magazine
  • 15,000 RPM
  • 19.68" x 19.68" table with T-slots
  • Full 5-Axis

1 Mazak VCU500A 2pc Vertical Machinig Center

  • 25 HP
  • Cat 40
  • 30 tool capacity
  • 12,000 RPM
  • X Axis Travel: 21.85"
  • Y Axis Travel: 19.88"

1 Haas VF 9/50 Vertical Machining Center

  • 30HP
  • Cat 50 taper
  • 30+1 tool capacity
  • 10,000 RPM Spindle
  • X Axis Travel 84"
  • Y Axis Travel 40"
  • Z Axis Travel 30"
  • 4th axis

1 Mazak VTC300 Vertical Machining Center

  • 20 HP
  • Cat 40 taper
  • 48 tool capability
  • 3000 # Table Load
  • 1000 RPM
  • X Travel: 65.35"
  • Y Travel: 29.92"
  • Z Travel: 30"
  • 4th axis

1 Mazak Nexus 510 Vertical Machining Center

  • 25 HP
  • Cat 40 taper
  • 18" x 48" Table
  • 12,000 RPM
  • X Travel: 41.3"
  • Y Travel: 20"
  • Z Travel: 24"
  • 4th axis

1 Mazak VQC 15/40 Vertical Machining Center

  • 10 HP
  • Cat 40 taper
  • 16.14" x 35.43" Table
  • X Travel: 22"
  • Y Travel: 16.14"
  • Z Travel: 15"
  • 3 1/2 Axis

1 Haas VF2SS Machining Center

  • CAT 40 taper
  • 30 + 1 tool capacity
  • 15,000 RPM
  • X Axis Travel 30"
  • Y Axis Travel 16"
  • Z Axis Travel 15.5"

CNC Turning Centers

1 Mazak QT350MY

  • Main Spindle: 40 HP 4000 RPM
  • Mill Spindle: 10 HP 6000 RPM
  • 12" Chuck
  • X Axis Travel 10.13"
  • Y Axis Travel 6"
  • Z Axis Travel 26.38"
  • Steady rest

1 Mazak QT400M (With live tooling)

  • Main Spindle:40HP 2500 RPM
  • Rotary Tool Spindle:10HP 4000 RPM
  • 15" Chuck
  • Bar work capability 4.587"
  • Max machining Diameter: 22.835"
  • Maximum machining length: 40.354"

1 Mazak QT Smart 200M

  • 25HP
  • 2.99" through spindle capability
  • 5000 RPM
  • A2-6 Quick Grip Collet Chuck
  • Rotary tool spindle 6000 RPM
  • 12 position turret
  • 213 PSE high power coolant

1 Mazak QT10 Turning Center

  • 10 HP
  • .5mm to 38mm through spindle capability
  • 8" chucks (can chuck 6-8" comfortably)
  • Hardinge collet systems
  • One LNS bar stacker for long production runs

1 Mazak QT25L Turning Center

  • 25 HP
  • 73mm through spindle capability
  • 12" Chuck
  • Hardinge collet systems
  • 15" swing over bed
  • 40" Turning Length Capability

1 Mazak QT300 Turning center

  • 30 HP
  • 71mm through spindle capability
  • 12" Chuck
  • 23" swing over bed
  • 22.8" Turning Length Capability

2 Mazak QT8 Turning Centers

  • 10 HP
  • 5mm to 38mm through spindle capability
  • 8" chucks (can chuck 6-8" comfortably)
  • Hardinge collet systems
  • One LNS bar stacker for long production runs

Manual machine shop with: (Used for prototype work and some 2nd operation production work)

  • 2 tool room lathes
  • 1 vertical precision mill
  • 1 horizontal precision mill
  • 1 hardinge turret lathe
  • 1 radial arm drill
  • 1 sunnen automatic hone