Machine Specs – Mahler Industries

Machine Specs

Mahler Industries utilizes Mazak CNC machines to realize its’ customers requirements. Mazak equipment has proven extremely strong, reliable and accurate, thus allowing Mahler to help ensure consistent quality and punctual delivery. Mahler Industries also utilizes Mitutoyo quality control equipment. The centerpiece of Mahler’s QC equipment is it’s Mitutoyo CNC coordinate measuring machine. Below is a descriptive list of our CNC Machinery.

7 Axis live tooling CNC with full subspindle

1 Integrex i-300

Max swing: 25.9"
Max machining dia: 25.9"
Max machining length: 39.8"
X Axis Travel 24.21”
Y Axis Travel 9.84”
Z Axis Travel 42.4”
B Axis Travel 240º
Chuck Size: 12"
Main Spindle 4000 RPM
Main Spindle Bore ø3.15”
Milling Spindle 12,000 RPM 35 HP
Milling capability: Endmilling: 3.94” Drilling 1.18” Tapping: M27 x 2

1 Integrex 300-3s

Max swing: ø30
Max machining dia: ø30
Max machining length: 60"
X Axis Travel 24.8”
Y Axis Travel 9.06”
Z Axis Travel 62.41”
B Axis Travel 225º
C Axis Travel 360º
Chuck Size: 12"
Main Spindle 4000 RPM
Main Spindle Bore ø3.46”
Milling Spindle 12,000 RPM 35 HP
Milling capability: Endmilling: 3.94” Drilling 1.18” Tapping: M27 x 2

Horizontal CNC Machining Centers

1 Mazak PFH-5800 Horizontal Machining Center

X Axis Travel 27.95"
Y Axis Travel 24.02"
Z Axis Travel 25.98"
Max. Table load 1100 lbs.
Max. Work piece height 27.6”
Max. Work piece diameter 28.7”
Max. tool length 14.1”
UniDirectional Positioning Accuracy: +/-.00012
UniDirectional Repeatability: +/-.00004
Index Table Positioning Accuracy: +/2.5 Arc seconds
Index Table Repeatability: +/1.0 Arc seconds
Pallet size 19.68" x 19.68"

1 Mazak FH-5800 Horizontal Machining Center

X Axis Travel 27.95"
Y Axis Travel 24.02"
Z Axis Travel 25.98"
Max table load 1100 lbs
Max work piece height 27.6"
Max work piece diameter 28.7"
Max tool length 14.1"
UniDirectional Positioning Accuracy: +/-.00012
UniDirectional Repeatability : +/-.00004
Index Table Positioning Accuracy: +/-2.5 Arc Seconds
Index Table Repeatability: +/-1.0 Arc Seconds
12000 RPM

CNC VERTICAL Machining Centers

1 Mazak VC500A-5X Mazatrol Smoothx Control

1 Mazak VCU500A 2pc Vertical Machinig Center

1 Haas VF 9/50 Vertical Machining Center

30HP
Cat 50 taper
30+1 tool capacity
10,000 RPM Spindle
X Axis Travel 84"
Y Axis Travel 40"
Z Axis Travel 30"
4th axis

1 Mazak VTC300 Vertical Machining Center

20 HP
Cat 40 taper
48 tool capability
3000 # Table Load
1000 RPM
X Travel: 65.35"
Y Travel: 29.92"
Z Travel: 30"
4th axis

1 Mazak Nexus 510 Vertical Machining Center

25 HP
Cat 40 taper
18" x 48" Table
12,000 RPM
X Travel: 41.3"
Y Travel: 20"
Z Travel: 24"
4th axis

1 Mazak VQC 15/40 Vertical Machining Center

10 HP
Cat 40 taper
16.14" x 35.43" Table
X Travel: 22"
Y Travel: 16.14"
Z Travel: 15"
3 1/2 Axis

1 Haas VF2SS Machining Center

CNC Turning Centers

1 Mazak QT350MY

Main Spindle: 40 HP 4000 RPM
Mill Spindle: 10 HP 6000 RPM
12" Chuck
X Axis Travel 10.13"
Y Axis Travel 6"
Z Axis Travel 26.38"
Steady rest

1 Mazak QT400M (With live tooling)

Main Spindle:40HP 2500 RPM
Rotary Tool Spindle:10HP 4000 RPM
15" Chuck
Bar work capability 4.587"
Max machining Diameter: 22.835"
Maximum machining length: 40.354"

1 Mazak QT Smart 200M

25HP
2.99" through spindle capability
5000 RPM
A2-6 Quick Grip Collet Chuck
Rotary tool spindle 6000 RPM
12 position turret
213 PSE high power coolant

1 Mazak QT10 Turning Center

1 Mazak QT25L Turning Center

1 Mazak QT300 Turning center

2 Mazak QT8 Turning Centers

Manual machine shop with: (Used for prototype work and some 2nd operation production work)