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Machine Specs

Mahler Industries utilizes Mazak CNC machines to realize its' customers requirements. Mazak equipment has proven extremely strong, reliable and accurate, thus allowing Mahler to help ensure consistent quality and punctual delivery. Mahler Industries also utilizes Mitutoyo quality control equipment. The centerpiece of Mahler's QC equipment is it's Mitutoyo CNC coordinate measuring machine. Below is a descriptive list of our CNC Machinery.

7 Axis live tooling CNC with full subspindle

1 Integrex 300-3s
> Max swing: ø30”
> Max machining dia: ø30”
> Max machining length: 60”

Travels:
> X Axis Travel 24.8”
> Y Axis Travel 9.06”
> Z Axis Travel 62.41”
> B Axis Travel 225º
> C Axis Travel 360º

Chuck Size 12” > Main Spindle 4000RPM > Main Spindle Bore ø3.46” > Milling Spindle
12000RPM > 35HP > Milling capability: Endmilling: 3.94” / Drilling 1.18” / Tapping: M27 x 2

Horizontal CNC Machining Centers

1 Mazak PFH-5800 Horizontal Machining Center
> Pallet Size 19.68” x 19.68”
Travels:
> X Axis Travel 27.95”
> Y Axis Travel 24.02”
> Z Axis Travel 25.98”

Work Piece Size:
> Max. Table load 1100 lbs.
> Max. Work piece height 27.6”
> Max. Work piece diameter 28.7”
> Max. tool length 14.1”

Static Machine Accuracies > UniDirectional Positioning Accuracy: +/-.00012 > UniDirectional
Repeatability : +/-.00004 > Index Table Positioning Accuracy: +/-2.5 Arc Seconds > Index Table
Repeatability: +/-1.0 Arc Seconds >12000RPM
1 Mazak PFH-5800 Horizontal Machining center
> Pallet Size 19.68” x 19.68”

1 Mazak FH-5800 Horizontal Machining Center

Travels:
> X Axis Travel 27.95”
> Y Axis Travel 24.02”
> Z Axis Travel 25.98”

Work Piece Size:
> Max. Table load 1100 lbs.
> Max. Work piece height 27.6”
> Max. Work piece diameter 28.7”
> Max. tool length 14.1”

Static Machine Accuracies
> UniDirectional Positioning Accuracy: +/-.00012
> UniDirectional Repeatability : +/-.00004
> Index Table Positioning Accuracy: +/-2.5 Arc Seconds
> Index Table Repeatability: +/-1.0 Arc Seconds
>12000RPM

CNC VERTICAL Machining Centers

1 Haas VF 9/50 Vertical Machining Centre
>30HP>Cat 50 taper>30 + 1 tool capacity
>10,000 RPM Spindle
>X Axis travel 84"
>Y Axis travel 40"
>Z Axis travel 30"
>4th axis

 

1 Mazak VTC300 Vertical Machining Center
>20 HP >Cat 40 taper >48 tool capability >3000 # Table Load
>1000RPM >X travel: 65.35" >Y travel: 29.92" >Ztravel: 30
>4th axis >can machine from 1mm to size of table

 

 

1 Mazak Nexus 510 Vertical Machining Center
>25HP
>Cat 40 taper
>18" x 48" Table

12,000RPM
>x travel: 41.3"
>y travel: 20"
>z travel: 24"
>4th axis
>can machine from 1mm to size of table

 

1 Mazak VQC 15/40 Vertical Machining Center
>10HP >Cat 40 taper >16.14" x 35.43" Table >x travel: 22" >y
travel: 16.14" >z travel: 15" >can machine from 1mm to size of
table >3 ½ Axis

 

 

 

1 Haas DT-1 Drill/Tap Centre

>BT 30 taper
>20 + 1 tool capacity
>15,000 RPM spindle
>X Axis travel 20"
>Y Axis travel 16"
>Z Axis travel 15.5"

 

CNC Turning Centers

2 Mazak QT8 Turning Centers
>10HP >.5mm to38mm through spindle capability >8" chucks (can chuck
6-8" comfortably) >Hardinge collet systems >One LNS bar stacker for
long production runs.

 

 

1 Mazak QT400M (With live tooling)
Main Spindle:>40HP >2500 RPM
Rotary Tool Spindle:>10HP>4000 RPM
Chuck Size: 15"
Bar work capability 4.587"
Max machining Diameter: 22.835"
Maximum machining length: 40.354"

 

 

 

1 Mazak QT Smart 200M
>25HP>2.99"through spindle capability>5000 RPM
>A2-6 Quick Grip Collet Chuck>Rotary tool spindle 6000 RPM
>12 position turret>213 PSE high power coolant

 

 

 

1 Mazak QT10 Turning Center, with LNS barstacker, for long production runs
>10HP >.5mm to38mm through spindle capability >8" chucks (can chuck
6-8" comfortably) >Hardinge collet systems

 

 

 

1 Mazak QT25L Turning Center
>25HP >73mm through spindle capability >10" chuck (can chuck 12"
comfortably) >Hardinge collet systems >15" swing over bed >40" Turning
Length Capability

 

 

 

1 Mazak QT300 Turning center
>30HP >71mm through spindle capability >10" chuck (can chuck 12"
comfortably) >23" swing over bed >22.8" Turning Length Capability

Manual machine shop with: (Used for prototype work and some 2nd operation production work)
2 tool room lathes
1 vertical precision mill
1 horizontal precision mill
1 Hardinge turret lathe
1 radial arm drill
1 Sunnen automatic hone

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